3D printed osseointegration titanium mesh
Patient-specific titanium mesh with a porous lattice that bone grows into. Designed from your patient's CT or CBCT for cranial, orbital and jaw reconstruction, and delivered ready to fix.
- Material
- Ti-6Al-4V
- Structure
- Porous lattice
- Scan to delivery
- 7 days
- Design
- Surgeon-approved
A mesh designed for one patient's bone
A 3D printed osseointegration mesh is a thin titanium mesh made by metal 3D printing from the patient's own scan. Its porous lattice structure gives bone a surface to grow into, so the mesh integrates with the surrounding bone instead of simply sitting on it.
Because it is designed in advance to the exact contour of the defect, the mesh fits without cutting or bending in theatre. The surgeon reviews and approves the design before it is made.
Where it is used
- Cranial reconstructionThin, perforated cranioplasty mesh for skull defects after trauma, craniectomy or tumour surgery.
- Orbital floor & wallsMesh shaped to restore orbital volume and globe position after fractures or tumour surgery.
- Alveolar ridge augmentationCustom mesh holds bone graft in the right shape to rebuild jaw bone before dental implants.
- Maxilla & mandible defectsContour-matched mesh to support bone grafts in jaw reconstruction.
- Zygoma & midfaceMesh for midface contour and symmetry, mirrored from the healthy side.
- Revision casesReplacing failed or poorly fitting hand-bent mesh with a planned, exact fit.
Benefits over hand-bent mesh
- Exact fit. Shaped to the defect from the scan, with no trimming or bending in theatre.
- Shorter surgery. Less time adapting the mesh means less time under anaesthesia.
- Predictable bone volume. In ridge augmentation, the planned shape guides how much bone forms and where.
- Bone integration. The porous lattice supports bone ingrowth for stable long-term fixation.
- Planned fixation. Screw positions can be planned to avoid nerves, roots and thin bone.
At a glance
| Material | Medical-grade titanium (Ti-6Al-4V) |
| Manufacture | Metal 3D printing from CT / CBCT |
| Structure | Thin mesh with porous lattice for bone ingrowth |
| Design | Patient-specific, approved by the surgeon |
| Supplied | Sterile, traceable, ready to fix |
Mesh thickness, pore design and fixation are set for each case by the manufacturer's engineers with the surgeon.
From scan to operating room in 7 days
Upload scan
Upload the CT or CBCT (DICOM) on our website, or share a link or WhatsApp.
Design & review
Engineers design the mesh and fixation plan and review it with you.
3D print & sterilise
Printed in medical-grade titanium in a certified facility.
Delivered to OR
Sterile and ready for surgery, typically within 7 days.
3D printed titanium mesh: questions surgeons ask
What is a 3D printed osseointegration mesh?
It is a titanium mesh designed from the patient's CT or CBCT scan and 3D printed in medical-grade titanium. Its porous lattice structure lets bone grow into and around the mesh, which helps it integrate with the patient's bone.
Where is a patient-specific titanium mesh used?
In cranial and orbital reconstruction, and in jaw surgery to hold bone graft in place for alveolar ridge augmentation before dental implants. Each mesh is shaped to the patient's defect.
How is it different from a standard titanium mesh?
A standard mesh is cut and bent by hand in theatre. A 3D printed mesh is designed in advance to the exact contour of the defect, so it fits without shaping, which shortens surgery and gives a predictable result.
What scan is needed?
A thin-slice CT for cranial and orbital cases, or a CBCT or CT of the jaw for ridge augmentation, exported as DICOM. Upload it on our website or share a link.
How long does it take?
Typically about 7 days from receiving the scan, including design review and approval by the surgeon. Timelines vary by manufacturer and case.
Have a case? Send us the scan.
Upload the CT scan with the case details. Our team replies within one working day with a design plan, manufacturer options and timeline.
Upload CT scan